An Alternative to Overhead Cranes

Types of Crane Systems 

Cranes are heavy-duty solutions that lift large and heavy loads, typically within factory environments. They’re predominantly designed for tasks that involve lifting materials to different heights and positions. 

There are 3 main types of cranes that can be found in factories.  

Consideration 1:

Efficiency – The Core Objective

Efficiency is a critical factor to consider when selecting material handling equipment. Businesses across every industry aspire to create streamlined processes that deliver optimum efficiency.

When it comes to selecting supporting equipment such as material handling solutions, any system should support efficiency objectives by maximizing production output, optimizing resource use and adapting to changing needs.

Consideration 2:

Flexibility – The Key to Competitive Advantage in Manufacturing

For the modern manufacturer, flexibility and the ability to pivot operations is critical to success. By creating flexible operations and processes, manufacturers are more resilient and better equipped to respond to factors such as supply chain challenges, economic downturns or increases in demand.

Consideration 3:

Cost – Weighing Up Cost Versus Return

As with any investment, cost is an important area to consider. When comparing material handling systems such as electric tuggers and overhead cranes, you should weigh initial investment costs, installation costs, maintenance, and lifetime costs as well as assess the potential return on investment.

Electric Tuggers

Electric tuggers are often far more cost-effective to purchase, install and maintain than overhead crane systems. Lower upfront costs, combined with minimal installation requirements, result in quicker returns on investment. Maintenance costs are generally lower, as electric tuggers have fewer complex components.

Overhead Cranes

Unsurprisingly, overhead cranes come with much higher investment costs due to their complex installation process, which can often involve significant construction work.

It’s important to consider other costs aside from the initial purchase price – including, pre-installation building survey, installation, commissioning, downtime, load testing and training. Additionally, maintenance costs, especially for specialist parts and components, can be significant over time.

Project Snapshots

Every business is different which can make choosing the right material handling equipment challenging. It’s important to weigh up the pros and cons of any system and review them alongside your organization's objectives.

Choosing the Right Solution for Your Factory

When comparing electric tuggers and overhead cranes, the right choice depends on the specific needs of your factory. Electric tuggers offer greater efficiency, precise control, and flexibility, making them suitable for various industries and production layouts.

On the other hand, overhead cranes are the tool of choice where handling requires infrequent lifting over shorter distances, but their lack of adaptability and higher costs should be carefully weighed.

It Doesn’t Always Have to be a Trade-off

Ultimately, manufacturers must evaluate their operational requirements, future needs and budget considerations to determine whether electric tuggers or overhead cranes will best support their material handling needs.

In many cases, a combination of both solutions provides the ideal balance of efficiency, flexibility, and cost-effectiveness for a seamless and productive factory environment.