AGVs you can trust

Drive ROI, safety and operational efficiency with AGVs you can trust. 

With 25 years of moving the heaviest loads across manufacturing and logistics, MasterMover AGVs are tough enough to handle whatever you throw at them. 

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Automated Guided Vehicles

Featuring best-in-class navigation and safety technologies, AGVs remove the need for human operation, carrying out movement of products, equipment and materials on time, every time.

  • Free up labor to work on value-adding tasks
  • Drive operational efficiency
  • Quick ROI
  • Improve flexibility with dual-use
  • Inside & outside operation
  • Full integration with your systems
  • Heavy-weight movements of up to 154,000 lbs. 
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AGV electric tuggers by range

MasterTow AGV electric tow tugger range

MasterTow AGV Range

Up to 44,000 lbs.

MasterTow AGVs were designed to tow multiple loads with scalable autonomous connecting.

Featuring full natural navigation, they are programmed to integrate with your existing environment like shutter doors and traffic light systems for safe, efficient operation. 

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MasterTow AGV technical specification

MasterHandler AGV electric tug range

MasterHandler AGV Range

Up to 13,200 lbs.

MasterHandler AGVs, despite their compact size, are capable of delivering a powerful load-moving performance.

With full natural navigation and compact dimensions, every model performs precise movements, making them ideal for busy and congested environments like modern factories, where safety and efficiency are paramount. 

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MasterHandler AGV technical specification

Flatbed AGV electric tug range

Flatbed AGV Range

Up to 22,000 lbs. 

Unlike competing large and cumbersome units, our Flatbed AGVs are quality load carriers that are built to last.

Our AGVs are highly maneuverable and can pivot on the spot, making them ideal for working in tight spaces. Seamless integration enables ultimate efficiency and safety in any environment. 

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Flatbed AGV technical specification

PowerSteer range

PowerSteered AGV Range

Up to 154,000 lbs

Our PowerSteered AGVs are trusted by industrial manufacturers to deliver the autonomous movement of the heaviest payloads.

Your choice for heavy weight AGV capabilities, the PowerSteered AGV range drives efficiency and repeatable processes across heavy industry.

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Industries using our AGVs

AGV ROI Chart

Achieve quick return on investment

An AGV can reach an ROI of between 50% and 150% when used for a single-shift over 3 years.

This can be dramatically increased to over 600% when the machine is used as part of a three-shift operation over a 5-year period.

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      Case study: Toyota 

      Trusted by the best...

      Learn how Toyota Motor Manufacturing, a world leader in automotive production, used an AGV system to automate its material handling processes.

      A world-leader in its field, the automotive manufacturer has achieved return on investment and improved operational efficiency when moving parts to the production line.

      Our AGVs are trusted by...

      From construction equipment manufacturers to pioneering automotive OEMs, businesses trust MasterMover AGVs to drive operational efficiency and never miss a shift...

      Toyota - logo
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      Why MasterMover AGVs are different

      Weight capacity

      Weight Capacity

      Move up to 154,000 lbs. , enabling automated movement of even the heaviest of loads.

      Speed

      Speed

      MasterMover AGVs can travel up to 2.5m per second, even with heavier loads.

      All terrain

      Terrain

      Designed to travel inside, outside, in the rain, and even on slopes.

      Durability

      Durability

      We've spent over 25 years building heavy-duty industrial electric tuggers.

      Dual mode

      Dual Mode

      Easily switch between automated and pedestrian operated for maximum flexibility

      Intelligence

      Intelligence

      Our AGV does not rely upon WiFi like many other AGVs to operate.

      Battery capacity - icon

      Battery Capacity

      With a runtime of 10 hours, and 24 hours using multiple batteries. 

      Custom solutions

      Custom Solutions

      Proven track record of building custom solutions to deliver AGVs to meet your needs.

      MasterMover + Bluebotics - AGV Navigation

      Navigation and machines you can trust

      All our AGVs feature BlueBotics best-in-class Autonomous Navigation Technology.  

      With over 20 years’ proven technology experience working in over 4,500 products and driving over 10 million km, they are trusted by leading companies around the world.

      MasterMover’s high performance product range means the benefits of our partnership provides you a robust AGV solution which you can trust to deliver your ROI in the future.

      Our 5-step process to selecting the right AGV

      Regardless of your current phase, we understand that switching to an AGV is an investment, even if it is one that will inevitably deliver increased ROI, efficiency and safety. Our skilled and experienced team is here to guide you with our tried and tested approach.

      Download our brochure

      Thank you for your request to download the MasterMover 'Guide to Autonomous Guided Vehicles'.

      We'll also send you an email shortly with your download link included for safekeeping.

      If you do not receive the email, please let us know at salesteamusa@mastermover.com.

       

      Download your brochure

      Download our brochure

      • Right machine

        1. The right machine for you

        Firstly, we put time into understanding your application.

      • Navigation

        2. The right navigation for your site

        We’ll explore which navigation system works best.

      • Right dispatch

        3. The right dispatch commands

        Next, our team will look at how the AGV gets its instructions to move or ‘pulse’ to the next location.

      • System integration

        4. Integration with your systems

        Then, we look at where other system integrations are needed.

      • Optimize safety systems

        5. Optimize your safety systems

        Depending on the environment and application, identifying the right safety systems is key.

      Ready to talk? Request a consultation

      Request a consultation

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      Answering your AGV questions

      What is an automatic guided vehicle system?

      For many people, AGVs are still unknown and so it’s no surprise that people ask “What is an AGV?'.  

      Sometimes referred to as autonomous guided vehicles, automated guided vehicles (AGVs) are a type of material handling system that travel autonomously - without the need for an operator or driver.  As a self-guided vehicle, they improve efficiency and material flow by automating repetitive tasks. A range of different types of automatic guided vehicles exist including forklift AGV systems, towing AGV and tugger AGV systems, unit load AGVs, automated guided cart systems and automated load carriers.  

      What are the benefits of a towing AGV system? 

      A towing AGV system enables businesses across industrial manufacturing and logistics to drive operational efficiency, increase resource utilization and reduce non-value-adding tasks in their material handling processes.

      With the rise in industrial automation, many businesses look to automatic guided vehicles to streamline the movement of heavy materials and loads, eliminating the need for human involvement.  

      What industries use automated guided vehicle systems?

      If you're interested in an automated guided vehicle system or autonomous vehicles, you're probably wondering what industries use them. Automation and automated equipment are becoming increasingly more accessible and the adoption of automated technologies is no longer just seen in automotive environments.

      Our AGV systems are used across industrial manufacturing, from plastics and metal manufacturing to automotive assembly.

      Likewise, the repetitive nature of intralogistics processes in distribution and logistics continues to drive an increase in warehouse automation systems and automated guided vehicles. 

      What is the difference between an automated guided vehicle (AGV) and an autonomous mobile robot (AMR)? 

      Automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) differ primarily in their navigation capabilities.

      AGVs rely on pre-defined routes or markers to follow a fixed path within a controlled environment, requiring physical infrastructure for guidance. In contrast, an autonomous mobile robot utilizes advanced sensor systems and algorithms to autonomously navigate without the need for fixed infrastructure or predetermined routes.

      AMRs can perceive their surroundings, avoid obstacles, and dynamically plan paths in real time. AMRs are most commonly used to move lighter loads, with the most common design being a unit carrier or load carrier. 

      What navigation technology do MasterMover automated guided vehicle systems use?

      Our advanced AGVs feature best-in-class Autonomous Navigation Technology (ANT) by BlueBotics. ANT natural navigation requires no external infrastructure. Using sensors, the AGV maps its surroundings, during training, resulting in no need to reconstruct warehouse or production environments.  

      What happens if the AGV encounters an obstacle?

      Our AGV integrates sensors and various components that receive, process and analyze data in real time and act accordingly. When an autonomous guided vehicle encounters an obstacle on its route, such as a pallet or person, it will stop if it detects that it could harm the operators.

      Aren’t AGVs complex to install?

      The different types of AGVs and their corresponding navigational methods dictate the ease of installation. For example, a line following system, an AGV system in its’ most simplistic form, enables simple cost-effective installation by simply sticking a line of tape that the machine follows.

      For more complex systems, a reputable supplier will work with you to arrange installation at your site.

      How will automation affect my employees?

      AGV perfectly complements your existing workforce. AGVs do the heavy manual work, Removing or reducing the need for your staff to move materials, allowing your people to spend more time doing greater-value tasks.

      What is natural navigation?

      Natural navigation requires no external infrastructure. Using sensors, the AGV maps its surrounding, during training, resulting in no need to reconstruct warehouse or production environments.

      How does an AGV know where to go?

      Our AGV navigation technologies include:

      • Line follow: A painted or magnetic line on the floor.
        • The AGV follows only the painted or magnetic line (including markers to tell it where to stop or change direction).
      • Natural: A navigation that requires no external infrastructure.
        • The AGV maps its surroundings using sensors during training runs and stores the data onboard.
      Can an AGV work outside?

      Our AGVs, unlike others, are built to operate indoors, outdoors, on slopes, uneven terrain and even in the rain, ensuring production and manufacturing processes can reduce downtime with autonomous load moving between buildings.

      How fast can an AGV travel?

      MasterMover AGVs travel up to 2.5m per second, even with heavier loads. AGVs are capable of adapting to the surrounding environment, slowing down at certain points i.e. through high pedestrian areas and then speeding up when necessary.