Greener Alternatives to Diesel Forklift Trucks

While diesel forklift trucks have been a staple in factories moving heavy equipment for years, they come with a significant set of drawbacks that are increasingly problematic when it comes to sustainability and operational efficiency.

1. Environmental Impact:

Diesel forklift trucks are notorious for their environmental impact. They burn diesel fuel, releasing harmful pollutants such as carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter (PM) into the atmosphere. On average, a diesel forklift emits 5,280-7,920 grams of CO2 per hour from combustion alone. These emissions not only contribute to air pollution but also pose health risks to workers within the factory – particularly where loads are moved inside.

2. Noise Pollution:

Diesel forklifts are typically noisy machines, generating a considerable amount of sound during operation. This noise pollution can be disruptive in factory settings, impacting the working environment and potentially leading to hearing-related health issues for workers.

3. Higher Fuel Costs and Efficiency:

Operating diesel forklifts can be costly due to the price volatility of diesel fuel. These machines are less energy-efficient compared to their electric counterparts, resulting in higher fuel consumption and on-going operational expenses.

4. Maintenance Requirements:

Diesel forklifts often require more maintenance than electric tugs or electric material handling equipment. They have complex internal combustion engines with numerous moving parts, increasing the risk of breakdowns and necessitating more regular servicing.

5. Carbon Footprint:

The carbon footprint of diesel forklift trucks is a growing concern for companies aiming to reduce their greenhouse gas emissions. The combustion of diesel fuel releases significant amounts of carbon dioxide (CO2).

6. Workplace Safety:

The emissions produced by diesel forklifts can compromise indoor air quality within factories. Prolonged exposure to these emissions can lead to respiratory issues and other health problems for employees - leading many businesses to reduce or remove them from their internal operations.

Considering the drawbacks, it’s clear why many factories are re-evaluating their choice of material handling equipment, with an increasing number opting for the sustainability and efficiency benefits offered by electric tugs and other electric material handling solutions.

More Environmentally Friendly Than Diesel Engines

One of the primary drivers behind the adoption of electric tugs is the reduction of a business's carbon footprint. Companies are increasingly setting ambitious sustainability goals, and replacing diesel forklifts with electric tugs is a strategic move toward achieving these objectives. By doing so, businesses can significantly lower their greenhouse gas emissions.

One of our customers at a pre-casting facility in Germany was able to cut 11,000kg of CO2 emissions each year by replacing diesel-powered equipment with our electric tugs.

Creating Safer Workplaces with Electric Material Handling Equipment

The quiet operation of electric tugs enhances workplace comfort and safety, making them an attractive choice for businesses committed to sustainability and the well-being of their employees. Large diesel equipment contributes to noise pollution, increasing the risk of hearing issues for employees.

For businesses handling heavy loads, large capacity heavy-duty diesel forklifts are often used to deliver the power needed to move a load. However, electric tugs offer a safer, more compact solution to moving the heaviest loads in tight spaces– without compromising on visibility.

Increasing Operational Efficiency

Apart from environmental benefits, electric tugs offer operational advantages that support sustainability efforts. Their electric motors provide consistent power, while their design maximises traction, resulting in smoother and more precise material handling. This efficiency translates into reduced energy consumption and cost savings.

Maximising Your Budget with Electric Tugs

As well as supporting sustainability objectives, electric tugs can positively impact budget utilisation and cost efficiency. Electric tugs have significantly lower maintenance costs due to fewer moving parts and no need for fuel or oil changes – and the rising cost of diesel fuel makes electric tugs a cost-effective alternative in the long run.

Regulatory Compliance

Regulatory bodies worldwide are tightening emissions standards, placing greater pressure on businesses to reduce their environmental impact. Electric tugs help companies proactively meet these stringent regulations by providing an emission-free solution for material handling.

Choosing electric over diesel not only demonstrates corporate responsibility but also reduces the risk of non-compliance penalties.