Tyre Manufacturing

Eliminate manual handling, boost staff productivity, and create more efficient processes in tyre manufacturing with electric tugs.
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Popular electric tug applications in tyre manufacturing

Across tyre manufacturing, electric tow tugs are used to move a wide variety of equipment and components such as: 

  • Cassette trolleys
  • Tread trolleys
  • Bead racks
  • Material trolleys
  • Gum sheet rolls
  • Innerliner trolleys 

Benefits for tyre manufacturers

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Drive efficient processes

Optimise intralogistics with electric tugs and streamline internal transportation for leaner, faster workflows.

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Eliminate manual handling

Removing the need for manual handling, improve workplace safety, and effortlessly move heavy loads with electric tugs.

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Unlock flexible production

Adapt to evolving production needs with the flexibility of electric tugs for modular and scalable processes that fixed systems and traditional MHE can't match.

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Scalable systems for all your movement needs

Easily manage high volumes and diverse loads in tyre manufacturing with our electric tugs — just connect and go 

Our range of tyre manufacturing electric tugs

Our electric tugs in tyre manufacturing settings

Choosing an electric tug supplier 

With over 25 years working with leading tyre manufacturers and the wider automotive manufacturing industry, we understand the unique industry challenges.  

Considerations when working with an electric tug supplier:  

  • Custom engineering capabilities – 80% of tyre manufacturing applications need some level of custom modifications, typically for universal cart and trolley connections – pick a supplier than can support this.
  • Simple, user-friendly solutions - Moving heavy loads like beading racks and cassette trolleys should be straightforward—choose solutions that are easy to operate.
  • Big picture thinking – With a wide range of wheeled loads in tyre manufacturing, from gum sheet rolls to innerliner trolleys, select a supplier who can support long-term improvements, not just today’s needs. 
Toyota AGV electric tug

AGV Systems – Case Study

Toyota accelerates efficiency with an AGV system

A world leader in its field, the automotive manufacturer has achieved return on investment and improved operational efficiency when moving parts to the production line with our Automated Guided Vehicle (AGV) solutions.

Trusted by global tyre manufacturers 

Global tyre manufacturing facilities trust MasterMover’s battery-powered electric tugs to make the movement of wheeled loads safer and more efficient…

Pirelli - logo
Michelin - logo
Goodyear - logo
Dunlop Tyres - logo
Bridgestone - logo
Continental - logo

We have created an ergonomic working environment for our operators and receive very positive feedback from them. We continue to work on adapting the advantages of using MasterMover electric tugs to other material handling processes

Why choose MasterMover?

  • The world's leading manufacturer of electric tugs for over 25 years
  • Over 40+ electric tugs to choose from
  • Unrivalled range of technology and control options available
  • In-house custom engineering capabilities 
  • Winner of the King's Award for Innovation 2023 & Queen's Award for International Trade 2021
  • Global sales and support 

We're here to help 

If you’re looking to improve safety, remove the risk of injury and unlock greater operational efficiency, we’re here to help. Speak to our team to discuss your application. 

Your Questions, Answered - FAQs

Can electric tow tugs connect to a wide range of loads in my facility?

We understand that tyre manufacturing facilities need to handle a huge volume of different loads and equipment, which can make finding a material handling solution difficult.

With a range of coupling options available across our product range, we can connect to a wide variety of different connection points from towing eyes to directly connecting to your trolleys box section.

For us, the connection point is critical, and we ensure that any solution is designed to maximise performance, security and safety. Custom coupling solutions can also be designed for unique applications.    

What types of control options are available?

Electric tugs are available with multiple control options designed to maximise safety and efficiency.

  • Pedestrian operated electric tugs allow a single operator to safely manoeuvre even the heaviest loads with confidence, removing manual handling and reliance on forklift trucks.  
  • Remote control operation is available to deliver maximum visibility by allowing operators to take up the ideal vantage point when moving loads, facilitating the seamless movement of loads in congested areas.
  • Automated AGV electric tugs remove the need for an operator, automating the movement of heavy loads to maximise efficiency and resource utilisation. 
Is an operator license or training required? 

No, unlike lifting equipment such as forklift trucks and cranes, an electric tug does not require a license to operate. A license-free operation reduces downtime and maximises operational efficiency, reducing wasted time waiting for a licensed driver.   

Minimal training is required to safely operate an electric tug and we offer training packages to suit every requirement.     

How are electric tugs powered?  

Electric tugs are battery powered, with interchangeable batteries or lithium options available, electric tugs can deliver 24/7 operation to keep your processes moving.

Offering zero emissions from the point of use, electric tugs are ideally suited for indoor use, replacing internal combustion engine (ICE) powered equipment such as forklifts or tow tractors.