SmartMover Tuggers
Up to 4,400 lbs.
Small but powerful electric tuggers to eliminate manual handling.
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Easily move wheeled loads weighing up to 4,400 lbs. with the SmartMover range. Delivering effortless pushing, pulling and steering, the SmartMover improves safety, removes manual handling and drives operational efficiency.
With robust yet simple coupling systems, the SmartMover range ensures loads are secure and gives operators complete control – even on slopes. Safety-focused, SmartMover electric tuggers feature anti-crush functionality, emergency stop, variable speed settings and intuitive controls to keep operators, loads and equipment safe.
Benefit from versatility with various coupling options available, including a hydraulic clamp that delivers total load security.
SmartMover Key Features
The SmartMover range delivers maximum maneuverability and is packed full of features that maximize operator safety when moving wheeled loads.
Safety
- Warning horn, flashing beacon, performance monitoring and emergency stop
- Intuitive parking brake stops loads, even on slopes
- Multiple speed settings for maximum control
Performance
- Two high-powered motors for consistent performance
- 180° steering angle provides precise handling
- Powerful performance both indoors, outdoors and on slopes
Power
- Interchangeable, maintenance-free batteries for 24/7 operation
- Power display for real-time data
- Smart charging system to maximum battery longevity
Connection
- Secure and easy-to-use coupling options, including hydraulics
- Variable coupling options for maximum flexibility
- Custom couplings available
Explore the SmartMover Range
Featuring a license-free operation, the SmartMover range removes manual handling – empowering staff to focus on more productive tasks – with a number of models available.
Custom solution available, contact us here.
SM100 Tow
- Load capacity 1100 lbs
- Maximum slope 10 degrees
- Max distance per charge (standard battery) 9.3 miles
- Charge time (external charger) 4.5h
- Maximum push force 221 lbs
- Maximum pull force 221 lbs
- Standard IP rating IP42
- Dimensions (w x l x h) 16.2 x 37.2 x 38.5 inch
- Interchangeable battery Yes
- Lithium battery No
- Stainless steel No
- ATEX Yes
LM100
- Load capacity 2200 lbs
- Maximum slope 30 degrees
- Max distance per charge (standard battery) 5.8 miles
- Charge time (external charger) 4.5h
- Maximum push force 221 lbs
- Maximum pull force 221 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 16.5 x 38.7 x 41.3 inch
- Interchangeable battery Yes
- Lithium battery No
- Stainless steel No
- ATEX Yes
SM100+
- Load capacity 2600 lbs
- Maximum slope 30 degrees
- Max distance per charge (standard battery) 4.8 miles
- Charge time (external charger) 4.5h
- Maximum push force 243 lbs
- Maximum pull force 243 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 16.2 x 38.3 x 41.3 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
SM200+
- Load capacity 4400 lbs
- Maximum slope 10 degrees
- Max distance per charge (standard battery) 2.6 miles
- Charge time (external charger) 5.5h
- Maximum push force 353 lbs
- Maximum pull force 353 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 16.2 x 38.9 x 42.8 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
Download technical datasheet
Safety & Machine Options
With a powerful, compact design, the SmartMover range can safely move loads of up to 4,400 lbs. Take advantage of a number of features and options...
Straight adaptor
Easily bolts to your load, allowing the SmartMover to clamp securely.
Angled adaptor
A simple bolt-on solution to deliver the optimum connection height.
Custom couplings
Need something different? We can design custom couplings to suit your application.
High-capacity batteries
Increased capacity batteries for longer performance.
Lithium battery options
Power when you need it, enabling opportunity charging for demanding applications.
Battery protection system
Maximize your battery service life by preventing battery damage.
External chargers
Guarantees fast, optimized charging for fixed locations.
Two speed selector switch
Adjustable speed settings at your fingertips.
Safety light beeper
Maximize safety when moving loads through congested areas.
Emergency stop
Allows you to immediately stop the machine.
Anti-crush button
Protect operators and maximize operator safety when moving loads.
Warning horn
Perfect for congested areas, alert pedestrians when moving loads.
Since using the tuggers, we’ve seen a significant reduction in the number of roll cage-related handling injuries to delivery drivers of 42%.
Dave TaylorHealth & Safety Manager, Spar Appleby Westward
We've ordered several SmartMover SM100+ over the last few years and are very happy with their performance. Special thanks to your sales engineers that specified the right product for us and understood our application.
Hanna ZieselDirector TCF, KUKA
We introduced the MasterMover LM100 over a month ago and it has had a very positive impact on our operations. We've seen safety improvements due to better ergonomics as well as an uptick in production. We're excited to see how we can leverage it in other parts of our operations!
Ben SherwoodDeputy Program Manager, Amentum
Benefits of the SmartMover Range
Delivering the controlled movement of loads inside, outside and on slopes, the pedestrian-operated SmartMover range removes the risk of injury and eliminates manual handling...
Loads weighing up to 4,400 lbs.
No certification required
Zero emissions
Compact machines for tight spaces
Secure movement of loads
Eliminate manual handling
Suitable for indoor and outdoor use
Easy and secure couplings
Your Questions, Answered – FAQs
Yes, MasterMover electric tuggers can be used outside. Built with durability in mind, the SmartMover range delivers optimum traction even outside.
Purpose-built for industrial environments, the SmartMover range can be used inside, outside and on slopes. With models in the range rated up to IP44, the range can be used outside in wet environments.
Yes, the SmartMover range can push, pull and steer heavy loads weighing up to 4,400 lbs. The SmartMover range is perfectly suited to delivering the effortless movement of loads previously moved by hand – eliminating the risk of manual handling injuries.
With the Two Speed Selector switch, the ‘Tortoise’ mode enables you to maximize control and operate the machine at a slower speed setting of .75mph. In the faster ‘Hare’ setting, the machine’s speed is 1.86mph.
Machines can be set with custom speed settings where required, with a maximum programmable speed of 3.73mph.
Battery performance varies from model to model and is influenced by load weight, battery capacity, environmental conditions and usage.
Individual battery performance data can be found on the Technical Specification Sheets for each model.
A range of simple to use coupling options are available across the range that maximize performance, security and safety.
Custom coupling solutions can also be designed for unique applications.
Yes, the SmartMover range can work safely on slopes.
When it comes to electric tuggers, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope.
Therefore, if the weight of the load is already close to the maximum capacity of the machine, a more powerful machine may be needed to move the load on a slope.
We carry out a full evaluation of your application to ensure any machine is suited to your needs.
Sectors We Work In
Aerospace
Unlock safer material handling processes in the aerospace industry with electric tuggers.
Energy & Petrochemical
Maximum performance and maneuverability of heavy loads in the energy industry.
Automotive & Heavy Plant
Choose electric tuggers to enhance lean processes and increase shop floor flexibility.
Food & Beverage
Eliminate manual handling with electric tuggers for safer food material handling – maximizing efficiency and reducing the risk of injuries.
Retail, Logistics & Warehousing
The ideal manual handling solution to maximize efficiency and safety within retail and logistics.
Pharmaceutical & Life Sciences
Safely maneuver heavy, high-value equipment, eliminating manual handling and maximizing production efficiency.
Facilities & Waste
Eliminate manual handling and maximize safety in facilities and waste management.
Manufacturing & Assembly
Industrial manufacturers trust electric tuggers to improve workplace safety and supercharge operational efficiency.
Ready to Unlock Safer Operations?
Are you looking to improve safety and efficiency in your operations? Contact us to discover how you could transform your processes to enhance efficiency and maximize workplace safety with an electric tug or electric tow tug.
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