MasterTug

Weight
Up to 44,000 lbs.

Compact, powerful and easy-to-use electric tuggers for the controlled movement of loads up to 44,000 lbs.

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Utilizing a unique weight transfer principle, the MasterTug range can move loads of up to 44,000 lbs. whilst retaining an incredibly compact machine footprint. The design makes the MasterTug range perfect for working in confined spaces and facilitating precise movements. 

  • Push, pull and steer heavy-wheeled loads
  • Patented hydraulic coupling system delivers total control
  • Interchangeable battery systems for 24/7 operation in demanding environments
  • Impressive safety features that maximize operator safety 
  • Precise positioning & control 

Benefits of the MasterTug range

The MasterTug range of electric tuggers is used across the world in industrial manufacturing, offering the controlled movement of loads inside, outside and on slopes:

Weight capacity - icon

Safe movement of loads weighing up to 44,000 lbs.

Maximise performance - icon

Drive operational efficiency

Early finish - icon

Reduce downtime

Licence free operation - icon

License-free operation

Zero emissions - icon

Zero emissions

Compact - icon

Compact machines for tight spaces

Alternative product - icon

Flexible alternative to traditional MHE

Secure coupling - icon

Maximum load security

Explore the MasterTug range

No operator license is required, the MasterTug range maximizes operational efficiency and helps businesses reduce reliance on traditional material handling equipment to minimize downtime. 

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    54 Results

    Custom solution available, contact us here.

    MT200

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    • Load capacity 4400 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 6.6 miles
    • Charge time (external charger) 3.75h

    MT300+

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    • Load capacity 6600 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 7.3 miles
    • Charge time (external charger) 5h

    MT400+

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    • Load capacity 8800 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 7.6 miles
    • Charge time (external charger) 7h

    MT600+

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    • Load capacity 13200 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 5.2 miles
    • Charge time (external charger) 7h

    MT800+

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    • Load capacity 17600 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 7.3 miles
    • Charge time (external charger) 6h

    MT1000+

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    • Load capacity 22000 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 5.9 miles
    • Charge time (external charger) 6h

    MT1200+

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    • Load capacity 26400 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 5 miles
    • Charge time (external charger) 6h

    MT1500+

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    • Load capacity 33000 lbs
    • Maximum slope 8 degrees
    • Max distance per charge (standard battery) 4 miles
    • Charge time (external charger) 6h

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    Safety & machine options

    Designed with the operator in mind, the MasterTug range is simple to use, reliable and flexible. Packed full of standard features to help drive safety and efficiency, a range of additional options are also available.

    Safety
    MasterTug two speed selector switch

    Two speed selector switch

    Adjustable speed settings at your fingertips.

    MasterTug flashing safety beacon

    Safety light beacon

    Maximize safety when moving loads through congested areas.

    MasterTug emergency stop button

    Emergency stop

    Allows you to immediately stop the machine.

    MasterTug anti-crush button

    Anti-crush button

    Protect operators and maximize operator safety when moving loads.

    MasterTug warning horn

    Warning horn

    Perfect for congested areas, alert pedestrians when moving loads.

    MasterTug automatic tiller cut off

    Automatic cut-off

    Preventing accidental operation of the machine.

    MasterTug castor guard

    Castor guard

    Maximizes operator safety and prevents the risk of foot trapping and injuries.

    Connection
    MasterTug CombiCoupling

    Combi coupling

    Creates a secure connection optimizing performance and maneuverability.

    MasterTug Combi lock

    Combi lock

    Works alongside the CombiCoupling to guarantee total load security.

    MasterTug BoxCoupling

    Box coupling

    Benefit from a secure connection, perfect for rough surfaces with the BoxCoupling system.

    MasterTug Channel Coupling

    Channel coupling

    Connect directly to your load to maximize flexibility.

    Custom coupling

    Custom couplings

    Connect directly to your load to maximize flexibility.

    Power
    MasterTug high-capacity batteries

    High-capacity batteries

    Increased capacity batteries for longer performance.

    MasterTug lithium battery

    Lithium battery

    Power when you need it, enabling opportunity charging for demanding applications.

    MasterTug battery protection system

    Battery protection system

    Maximize your battery service life by preventing battery damage.

    MasterTug internal charger

    Internal onboard chargers

    Our onboard chargers provide flexible charging when you need it.

    MasterTug external charger

    External charger

    Guarantees fast, optimized charging for fixed locations.

    MasterTug battery stand

    Battery stand

    Make battery changes easy with our battery stand, perfect for storage.

    MasterTug battery cart

    Battery trolley

    Easy, hassle-free battery changeovers with the flexibility of a mobile cart.

    Control
    MasterTug remote control

    Remote control

    Maximize visibility when moving loads in straight lines or on rails.

    Top industries using the MasterTug range 

    Our MasterTugs In Action

    MasterMover

    Case study

    Volkswagen supercharges workplace safety

    Explore how Volkswagen reduced manual handling and improved safety in the movement of body-in-whites at its largest electric vehicle plant with the MasterTug range.

    Customers who trust the MasterTug range

    Industries from manufacturing through to aerospace trust our MasterTug range of tuggers to deliver on control and maneuverability - every time. 

    Caterpillar - logo
    Airbus - logo
    boeing-logo-1-1
    Rolls Royce - logo
    John_deere_logo
    NASA - Logo

    We have an MT600+ and an MT1000+, MasterMover always attend site on-time for any maintenance or issues, and are always very helpful. Everyone I've dealt with at MasterMover has been very knowledgeable and helpful.

    Why choose MasterMover?

    • The world's leading manufacturer of electric tuggers for over 25 years
    • Over 40+ electric tuggers to choose from
    • 4500+ MasterTug machines in operation
    • In-house custom engineering capabilities 
    • Trusted by the biggest names in the business
    • Sales and service support across the USA

    Ready to Unlock Safer Operations?

    Are you looking to improve safety and efficiency in your operations? Contact us to discover how you could transform your processes to enhance efficiency and maximize workplace safety with an electric tug or electric tow tug. 

    Your Questions, Answered – FAQs

    Does the MasterTug range lift the load off the floor?

    No, electric tuggers do not lift the load. They are designed to keep the load safely on the ground, maximizing safety and reducing risk.

    Can the MasterTug range push and pull?

    Yes, the MasterTug range can push, pull and steer heavy loads weighing up to 44,000 lbs.

    What is the maximum speed of the MasterTug range?

    With the Two Speed Selector switch, the ‘Tortoise’ mode enables you to maximize control and operate the machine at a slower speed setting of .75mph. In the faster ‘Hare’ setting, the machine’s speed is 1.86mph. Machines can be set with custom speed settings where required, with a maximum programmable speed of 3.73mph. 

    How far can the MasterTug range travel on one charge?

    Battery performance varies from model to model and is influenced by load weight, battery capacity, environmental conditions and usage.

    Individual battery performance data can be found on the Technical Specification Sheets for each model.

    How does the MasterTug range connect?

    A range of coupling options are available across the range that maximize performance, security and safety. Custom coupling solutions can also be designed for unique applications. 

    Can the MasterTug range work on slopes?

    Yes, the MasterTug range can work safely on slopes. When it comes to electric tuggers, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope.

    Therefore, if the weight of the load is already close to the maximum capacity of the machine, a more powerful machine may be needed to move the load on a slope. We carry out a full evaluation of your application to ensure any machine is suited to your needs. 

    How can such a compact machine move such a heavy load?

    We’re often asked how such small machines can move such heavy and large loads. The unique design of the MasterTug range means it can move heavy loads of up to 44,000 lbs., much greater in size than the tugger. This is through our patented weight transfer system.  This design transfers an element of the load weight down through the MasterTug’s drive wheel to gain traction. 

    Is an operator license or training required?

    No, unlike lifting equipment such as forklift trucks and cranes, an electric tugger does not require a license to operate. A license-free operation reduces downtime and maximizes operational efficiency, reducing wasted time waiting for a licensed driver.

    Minimal training is required to safely operate an electric tugger and we offer training packages to suit every requirement. 

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