How to reduce manual handling injuries + Checklist

7 ways to reduce manual handling risks and workplace injury 

To reduce manual handling risks in manufacturing environments, there are several strategies employers can implement, including

1. Use a mechanical aid

Incorporating appropriate mechanical aids into your process can make tasks easier on staff, i.e., lifting equipment to take the weight when lifting load or electric tuggers to take the strain out of moving wheeled loads. A range of handling equipment is available to reduce manual handling incidents, including mechanical lifting aids, ergonomic trolleys and other material handling equipment. 

2. Identify any hazards with a manual handling risk assessment

Regularly reviewing your processes and tasks with employees will help identify manual handling tasks with a higher risk of injury.

3. Proper job design

This involves ensuring that jobs and work processes are designed with safety at the forefront and avoid manual handling where possible.

4. Appropriate manual handling training

Ensure employees receive adequate training for each task, how to perform manual handling activities safely, and on correct manual handling techniques.

5. Keeping track of workloads

Monitor how much each worker is doing and what tasks involve manual handling and excessive physical exertion.

6. Regular breaks

Give employees scheduled breaks throughout their shifts, so they have time to rest between tasks.

7. Assess individual abilities

Evaluate each employee’s capabilities during risk assessments so you know if particular staff members require additional support/mechanical aids when performing specific tasks or if they are at higher risk of injury.