Electric Tugger Case Studies | Material Handling - MasterMover

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Whether you're handling a weight of 1,100 lbs or 154,000 lbs our products are designed to deliver consistent and dependable performance.

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By Weight

Compact (Up to 13,200 lbs.)

Compact (Up to 13,200 lbs.)

Compact, easy-to-use electric tuggers and tows tugs designed to move loads up to 13,200 lbs., even in the most challenging workplace environments.

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Performance (Up to 154,000 lbs.)

Performance (Up to 154,000 lbs.)

Durable, powerful electric tugger solutions to safely move heavy loads of 154,000 lbs. with maximum control and precision.

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By Range

SmartMover

SmartMover

Compact but powerful, the SmartMover is the ideal manual handling solution – trusted to improve safety across industrial manufacturing, retail and logistics.

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MasterTow

MasterTow

Drive safety and efficiency with our powerful electric cart tuggers, designed to safely move loads of up to 44,000 lbs.

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MasterTug

MasterTug

The MasterTug range allows a single pedestrian operator to easily push, pull and steer wheeled loads weighing up to 44,000 lbs.

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DumpsterMover

DumpsterMover

Compact but powerful, the DumpsterMover is the ideal manual handling solution.

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AllTerrain

AllTerrain

Delivering powerful performance in demanding conditions, choose the AllTerrain range to safely move heavy loads on rails and castors.

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MasterHandler

MasterHandler

Benefit from maximum maneuverability in tight spaces with the MasterHandler, designed to safely move loads with all-swiveling castors.

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PowerSteered

PowerSteered

Remote control solutions for maximum visibility when moving loads up to 154,000 lbs, and beyond with our patented MultiLink solution.

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Trailer Moving System

Trailer Moving System

The Trailer Moving System is the ideal solution to move unladen trailers weighing up to 44,000 lbs., in manufacturing and in the yard.

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Stainless Steel

Stainless Steel

Constructed from high-grade 316 stainless steel and with IP ratings of up to IP55 available, stainless steel electric tugs are ideally suited to food and pharmaceutical environments.

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Automated Guided Vehicles

Automated Guided Vehicles

Automated Guided Vehicles (AGVs) have the ability to be transformational when it comes to driving operational efficiency within industrial manufacturing.

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Custom Solutions

Custom Solutions

Whether it’s a custom coupling to connect to your load, modifying our electric tuggers to work in a challenging environment, or designing an entirely new solution for your application, our Customer Engineering team can help.

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Aerospace

Aerospace Manufacturing

Supercharge your production with total control

Global aerospace manufacturers rely on our electric tuggers to provide confidence and total control in the movement of heavy, high-value equipment.

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Defense

Safe and secure material handling across defense

From the secure movement of sensitive loads in aircraft manufacturing to the seamless positioning of satellites and spacecraft, unlock unrivaled maneuverability when moving heavy-wheeled loads.

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Maintenance, Repair & Overhaul

Reduce maintenance turnaround times with electric tuggers

With no operator license required, electric tuggers empower a single operator to safely move loads such as aero engines and repair platforms to maximize efficiency.

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Automotive & Heavy Plant

Automotive & Commercial Vehicle

Shifting efficiency up a gear

Automotive and commercial vehicle OEMs depend on electric tugs to maximize efficiency in the movement of body-in-whites, press tools, parts and kitting carts.

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Automotive Supply Chain

Optimizing automotive supply chain efficiency

Relied on by leading automotive tier 1 and tier 2 suppliers, electric tow tugs deliver the safe, efficient movement of parts, components and equipment.

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Engine, Pump & Generator

Heavy-duty solutions for powerful movements

Leading manufacturers trust MasterMover electric tuggers to create flexible production processes and deliver the controlled movement of heavy-wheeled loads in confined spaces.

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Heavy Plant

Maximum flexibility to meet demand and reduce costs

Heavy plant manufacturers choose electric tuggers to create flexible, scalable processes, reduce downtime and maximize production output.

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Trailer Manufacturing

Reducing downtime in trailer movement

Global trailer manufacturing facilities trust MasterMover electric tuggers to eliminate manual handling and boost production efficiency.

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Tire Manufacturing

Eliminating manual handling to accelerate efficiency

Global tire manufacturing facilities trust MasterMover electric tuggers to eliminate manual handling and boost production efficiency.

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Energy & Petrochemical

Chemical

Boost production efficiency without compromising on safety

Chemical manufacturers looking to maximize production efficiency and reduce risk trust MasterMover electric tugs to safely move heavy-wheeled loads such as vessels, tanks and hoppers.

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Nuclear

The power to maximize control

MasterMover electric tuggers deliver the safe, controlled movement of heavy and sensitive loads – maximizing workplace safety in hazardous environments.

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Oil & Gas Equipment

Unlock greater operational efficiency

With powerful material handling solutions to move 66,000 lbs. and beyond, electric tuggers are relied on by oil and gas equipment manufacturers to increase efficiency and reduce process bottlenecks.

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Petrochemical

Precise and controlled movements for hazardous environments

Our electric tuggers are used in refineries and petrochemical plants to move heavy, sensitive loads with total control.

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Wind Energy

Control high-value loads with confidence

Our innovative material handling solutions keep your manufacturing processes moving, delivering greater control and flexibility than traditional handling solutions.

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Facilities & Waste

Airports

Safe movement of baggage carts in busy airports

Electric tuggers enable the safe, efficient movement of heavy loads through congested environments, improving safety and maximizing staff productivity.

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Dumpster Moving

Dumpster moving made easy

Ideal for apartment blocks, hospitals, care homes, universities, schools and hotels, our dumpster moving solutions eliminate manual handling and improve safety.

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Facilities Management

Eliminating manual handling and improving staff safety

Electric tuggers help facilities management providers eliminate the need for manual handling and reduce the risk of injuries.

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Food & Beverage

Beverage Processing

Boost labor productivity and production efficiency

Removing manual handling in the movement of roll cages and beverage trolleys, electric tuggers enable processing and bottling facilities to boost labor productivity and efficiency.

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Food Manufacturing

Eliminating manual handling in food manufacturing

Electric tuggers empower a single operator to effortlessly move heavy-wheeled loads, removing the strain on operators and maximizing workplace safety.

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Meat Processing

Reducing aches and strains in meat processing

By facilitating the effortless movement of heavy loads, electric tuggers enable abattoirs and packing facilities to reduce staff injuries.

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Manufacturing & Assembly

Boat & Yacht Building

Precise and controlled movement of high-value loads

Electric tuggers enable a single operator to move the heaviest loads through tight spaces with complete control, with remote control options to maximize operator visibility.

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Brick & Ceramics

Safe control of delicate loads

A single operator can safely move heavy loads such as oven kilns, molds and completed product reducing the risk of injury or fatigue.

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Cable & Wire Reel Handling

Large reels handled with precision

Electric tuggers deliver the safe movement of heavy cable drums and reels, maximizing operator safety.

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Glass

Seamless movement of loads, maximizing control

Empowering a single operator to safely maneuver loads such as lamination carts, A-frame stillages, other glass handling equipment and materials, electric tuggers enable glass manufacturers to improve workplace safety.

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Modular Buildings

Moving modular buildings just got easier

Electric tuggers are used to create seamless operations and maximize productivity when moving modular buildings, pods, site cabins and other prefabricated components, through the production line or out to finishing points.

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Paper

Compact paper reel handling equipment that maximizes safety

Delivering the effortless movement of large reels, electric tuggers and electric pushers eliminates manual handling – maximizing workplace safety and productivity.

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Plastic & Metal Extrusion

Safely move stillages and hoppers

Whether it’s transporting large stillages of finished products or hoppers to the production line, our electric tuggers reduce the need for manual handling and create safer, more efficient working environments.

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Rail & Rolling Stock

Safe, efficient movement of loads in manufacture and maintenance

Boasting emissions-free designs and compact footprints, electric tuggers can safely work inside and outside workshops to maximize efficiency.

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Steel & Fabrication

Reduce downtime to maximize production flow

Working alongside lifting equipment, electric tuggers offer total flexibility in congested production environments.

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Carpet & Textiles

Safer handling of loads in textile manufacturing

Electric tuggers are used across the textile industry to eliminate manual handling and remove the risk of injury by providing the safe, controlled movement of materials and A-frame fabric rolls.

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Retail, Logistics & Warehousing

Logistics & Warehousing

Transforming logistics operations to maximize efficiency

Unlock safer, more efficient processes in replenishment and fulfillment operations with electric tuggers.

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Retail & Delivery

Making safe store deliveries a one-person job

Delivering the safe and effortless movement of heavy roll cages, electric tuggers empower a single operator to move loads without the risk of injury, even on slopes.

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Roll Cage Movement

A safer way to move roll cages

Removing the need for physical effort, our Roll Cage Mover takes the strain away from operators and eliminates manual handling – reducing the risk of injuries.

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Trailer Movement

Efficient trailer movement for busy depots

Perfectly suited for congested depots and requiring no license to operate, unlock maximum visibility and efficiency.

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Pharmaceutical & Life Sciences

Biopharmaceutical

Safer pharmaceutical material handling

Electric tuggers enable highly skilled staff to focus on value-adding tasks, boosting efficiency and eliminating manual handling in the movement of equipment.

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Healthcare

Remove manual handling and reduce staff fatigue

Healthcare managers trust our pedestrian operated electric tuggers to move roll cages, linen carts, medical equipment and more.

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Pharmaceutical Cleanroom Equipment

Maximize safety and suite uptime

From chromatography columns to single-use mixers, our stainless steel electric tuggers make moving heavy cleanroom equipment easier and safer to maximize suite up-time.

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Service & Support

Customer Support

Customer Support

Access dependable and responsive support and explore service packages.

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Training

Training

Unlock the full potential of your electric tugger with operator training.

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Approved Parts

Approved Parts

Keep your electric tugger in great condition with MasterMover genuine, approved parts.

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Custom Solutions

Custom Solutions

Whether it’s a custom coupling to connect to your load, modifying our electric tuggers to work in a challenging environment, or designing an entirely new solution for your application, our Customer Engineering team can help.

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Electric Tugger Essentials

Ultimate Guide to Electric Tuggers

Ultimate Guide to Electric Tuggers

Learn about the various features, benefits and why businesses choose electric tuggers to improve their operational efficiency and reduce manual handling.

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What is an Electric Tugger?

What is an Electric Tugger?

An electric tugger is a battery-powered, pedestrian-operated piece of material handling equipment used to move heavy wheeled loads. Continue reading to find out more.

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Electric Tugger Price Guide

Electric Tugger Price Guide

Electric tugger pricing is influenced by a range of important factors and considerations.

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5 Benefits of Electric Tuggers

5 Benefits of Electric Tuggers

More companies are choosing to invest in alternative load moving solutions and unlocking the many benefits of using one of our electric tuggers

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Why do Businesses use Electric Tuggers?

Why do Businesses use Electric Tuggers?

As more companies look to make improvements in safety and efficiency, businesses across many different sectors are turning to MasterMover.

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How do Electric Tuggers Work?

How do Electric Tuggers Work?

Electric tuggers and cart tuggers enable industrial manufacturers, as well as those in retail and logistics, to reduce manual handling and drive operational efficiency in the movement of heavy-wheeled loads.

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Material Handling Equipment

Ultimate guide to material handling equipment

Ultimate guide to material handling equipment

Learn about the electric tuggers and how they can complement or be a suitable alternative to, traditional material handling equipment.

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10 Principles of Material Handling

10 Principles of Material Handling

Read the ten principles of material handling that everyone should follow, whether reviewing existing methods or looking at new processes.

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Advanced Material Handling Equipment

Advanced Material Handling Equipment

Take a look at the different types of advanced material handling systems, what to consider when researching them, and how to implement the right solution for your needs.

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Forklift Trucks vs. Electric Tuggers

Forklift Trucks vs. Electric Tuggers

Forklift trucks and electric tow tugs are both types of industrial equipment used to move large, heavy loads. However, they are both designed for two vastly different purposes.

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Shunters vs. Electric Tuggers

Shunters vs. Electric Tuggers

With many of the world’s leading manufacturers investing in fork-free operations, and an array of solutions are available on the market to help.

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Tow Tractors vs. Electric Tuggers

We compare the two most common types of equipment designed for flexible and safe transport and movement of heavy-wheeled loads.

AGVs vs Traditional MHE

AGVs vs Traditional MHE

More advanced material handling solutions, such as Automated Guided Vehicles, are making waves in the material handling industry – but how do they compare to traditional handling equipment?

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Automated Guided Vehicles

What is an AGV?

What is an AGV?

An automated guided vehicle (AGV) is a material handling system that travels autonomously without the need for an operator.

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10 Benefits of AGVs

10 Benefits of AGVs

When deployed correctly, AGV electric tuggers offer a range of benefits, offering better ROI, increased safety, and a more efficient operation.

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Common AGV Myths

Common AGV Myths

Despite increasing interest in AGVs, several misconceptions about the functionalities and design exist, from the ease of implementation to perceived cost and return on investment.

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Outdoor AGVs

Outdoor AGVs

Move materials between buildings regardless of the weather, AGVs can be used indoors or outside.

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Guide to Buying an AGV

Guide to Buying an AGV

The process of selecting and purchasing an Automated Guided Vehicle can often seem complicated and intimidating. The technology involved is sophisticated, but the process of purchasing an AGV has never been simpler.

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AGVs vs Traditional MHE

AGVs vs Traditional MHE

More advanced material handling solutions, such as Automated Guided Vehicles, are making waves in the material handling industry – but how do they compare to traditional handling equipment?

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Manual Handling Guide

Ultimate Manual Handling Guide

Ultimate Manual Handling Guide

Manual handling is part of many operations, but it's also an area that can lead to injuries. Read our guide to see how injuries can be reduced with electric tuggers.

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5 Principles of Manual Handling

5 Principles of Manual Handling

To minimize the risk of injury and maximize safety, there are 5 key principles to consider.

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How to Reduce Manual Handling Injuries

How to Reduce Manual Handling Injuries

Uncover the essential strategies for maintaining a safe and manual handling injury-free workplace.

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Tuggers vs manual handling

Tuggers vs manual handling

In this guide, we’ll walk you through the challenges of manual handling and when electric tuggers might be a better option than relying on risky manual grunt work.

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Insights Blog

Insights Blog

The MasterMover blog - your hub for the latest expertize, industry insights, and essential resources to optimise material handling processes.

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Case Studies

Case Studies

Discover how our customers have transformed their operations to enhance efficiency and safety with electric tuggers.

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About Us

About Us

MasterMover is a world-leading manufacturer of electric tugger solutions designed to improve safety and operational efficiency when moving heavy, large or unconventional loads.

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Contact Us

Contact Us

Interested in finding out more about our products and services, or need support?

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Become a Sales Partner

Become a Sales Partner

Join our network and gain a competitive advantage over others in your market by becoming a MasterMover Sales Partner.

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Careers

Careers

With year-on-year growth and our continued investment in innovation – it’s a great time to become part of our journey. Our ambitious plans for the future mean you’ll benefit from an exciting career at MasterMover.

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Company News

Company News

Explore the latest news from MasterMover to keep up to date with exciting developments, insightful updates and company announcements.

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ESA JUICE explorer moved using MasterMover electric tug

Tow Infinity and Beyond: MasterMover Propels Global Space Missions

Aerospace

Whether it’s the movement of rocket launchers, instrument units, or other sensitive components, our powered electric tuggers allow for the precise positioning of loads across manufacturing and spaceport facilities. In this blog, we outline some of ...

From Factory to Launchpad – Pinpoint Accuracy for Satellite Facility

Aerospace

Discover how a leading manufacturer of space technology moves satellites weighing almost 110,000 lbs. with an innovative solution from MasterMover…

Electric tug moves aeroplane wing at Airbus

Airbus Creates Production Line Using MasterMover Electric Tuggers

Aerospace

Airbus, one of the world’s leading aircraft manufacturers, uses MasterMover pedestrian electric tuggers as an integral part of its wing assembly plant in Broughton.

View all Products

Compact (Up to 13,200 lbs.)

Performance (Up to 154,000 lbs.)

SmartMover

MasterTow

MasterTug

DumpsterMover

AllTerrain

MasterHandler

PowerSteered

Trailer Moving System

Stainless Steel

Automated Guided Vehicles

Custom Solutions

Supercharge your production with total control

Safe and secure material handling across defense

Reduce maintenance turnaround times with electric tuggers

Shifting efficiency up a gear

Optimizing automotive supply chain efficiency

Heavy-duty solutions for powerful movements

Maximum flexibility to meet demand and reduce costs

Reducing downtime in trailer movement

Eliminating manual handling to accelerate efficiency

Boost production efficiency without compromising on safety

The power to maximize control

Unlock greater operational efficiency

Precise and controlled movements for hazardous environments

Control high-value loads with confidence

Safe movement of baggage carts in busy airports

Dumpster moving made easy

Eliminating manual handling and improving staff safety

Boost labor productivity and production efficiency

Eliminating manual handling in food manufacturing

Reducing aches and strains in meat processing

Precise and controlled movement of high-value loads

Safe control of delicate loads

Large reels handled with precision

Seamless movement of loads, maximizing control

Moving modular buildings just got easier

Compact paper reel handling equipment that maximizes safety

Safely move stillages and hoppers

Safe, efficient movement of loads in manufacture and maintenance

Reduce downtime to maximize production flow

Safer handling of loads in textile manufacturing

Transforming logistics operations to maximize efficiency

Making safe store deliveries a one-person job

A safer way to move roll cages

Efficient trailer movement for busy depots

Safer pharmaceutical material handling

Remove manual handling and reduce staff fatigue

Maximize safety and suite uptime

Customer Support

Training

Approved Parts

Custom Solutions

Ultimate Guide to Electric Tuggers

What is an Electric Tugger?

Electric Tugger Price Guide

5 Benefits of Electric Tuggers

Why do Businesses use Electric Tuggers?

How do Electric Tuggers Work?

Ultimate guide to material handling equipment

10 Principles of Material Handling

Advanced Material Handling Equipment

Forklift Trucks vs. Electric Tuggers

Shunters vs. Electric Tuggers

Tow Tractors vs. Electric Tuggers

AGVs vs Traditional MHE

What is an AGV?

10 Benefits of AGVs

Common AGV Myths

Outdoor AGVs

Guide to Buying an AGV

AGVs vs Traditional MHE

Ultimate Manual Handling Guide

5 Principles of Manual Handling

How to Reduce Manual Handling Injuries

Tuggers vs manual handling

Insights Blog

Case Studies