AGVs you can trust
Discover why MasterMover AGVs are trusted by the world’s leading manufacturers.
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The ultimate guide to AGV electric tuggers
Automated Guided Vehicles (AGV)
Want more information about Automated Guided Vehicles?
We’ve compiled some helpful resources to get you started. They cover virtually everything you need to know.
The trusted choice for Automated Guided Vehicles
At MasterMover, we understand that switching to an Automated Guided Vehicle (AGV) solution can be a big investment decision. We also know that choosing the wrong equipment can have long-term implications. That’s why our skilled team can draw upon more than 25 years of towing experience to guide you in selecting the right equipment.
Our products range in size up to a capacity of 66,000 lbs. Each one features best-in-class BlueBotics navigation technology and built-in safety systems. And because we already work with Tier 1 OEMs like Toyota, you know you can trust our AGVs to deliver greater ROI than competing products through increased safety and efficiency.
AGVs in Action: Toyota
Learn how Toyota Motor Manufacturing used an AGV system to automate its driving processes.
A world-leader in its field, Toyota improved its return on investment and operational efficiency in moving parts to the production line.
Navigation and machines you can trust
All our AGVs feature BlueBotics best-in-class Autonomous Navigation Technology. BlueBotics encompasses more than 20 years of proven technological experience working with 4,500 products driving more than 6 million miles. No wonder they’re trusted by leading companies the world over.
MasterMover’s high-performance product range delivers all the benefits of our partnership in the form of a robust AGV solution that will boost your ROI now and well into the future.
AGV electric tuggers by range
MasterTow AGV Range
Up to 44,000 lbs.
MasterTow AGVs were designed to tow multiple loads with scalable autonomous connecting.
Featuring full natural navigation, they are programmed to integrate with your existing environment like shutter doors and traffic light systems for safe, efficient operation.
MasterHandler AGV Range
Up to 13,200 lbs.
MasterHandler AGVs, despite their compact size, are capable of delivering a powerful load-moving performance.
With full natural navigation and compact dimensions, every model performs precise movements, making them ideal for busy and congested environments like modern factories, where safety and efficiency are paramount.
Flatbed AGV Range
Up to 22,000 lbs.
Unlike competing large and cumbersome units, our Flatbed AGVs are quality load carriers that are built to last.
Our AGVs are highly maneuverable and can pivot on the spot, making them ideal for working in tight spaces. Seamless integration enables ultimate efficiency and safety in any environment.
Why we're different. Our AGV capability
Weight Capacity
Our AGVs move up to 66,000 lbs., enabling automated movement of even the heaviest loads.
Speed
MasterMover AGVs travel up to 8 feet per second even with heavy loads.
Terrain
They’re designed to travel inside, outside, in the rain, and even on slopes.
Durability
All MasterMover products are manufactured to the highest standards. They are reliable, durable and dependable.
Dual Mode
They can also be assigned to other tasks and jobs, helping to drive additional ROI and flexibility.
Intelligence
Our AGVs do not rely on WiFi to operate, like many other AGVs.
Battery Capacity
We built in a runtime of 10 hours with a single battery and 24 hours using multiple batteries, so operational efficiency is maximized.
Custom Solutions
Our in-house team can design and build custom solutions in stainless steel and to specific environmental standards, if required.
Delivering return on investment
Our AGVs can reach an ROI of between 50 percent and 150 percent for a single shift over a three-year period.
Your ROI can be dramatically increased to more than 600 percent when the machine is used as part of a three-shift operation over a five-year period.
Built with benefits to supercharge your processes
Increased Return on Investment
Our AGVs deliver greater ROI through increased efficiency and safety, better use of people resources, less risk of mechanical failure, and greater flexibility.
Maximum Safety Built-In
Built-in safety systems, environmental scanners and optimum surrounding awareness provide increased safety on the job.
Efficiency Supercharged
Drive operational efficiency by carrying out tasks on time and at the optimal speed. Enjoy flexible layouts without the constraints of fixed infrastructure.
Scalable Pulling Power
Our Automated Guided Vehicles are available with a capacity of up to 66,000 lbs., thus enabling automated movement of even the heaviest loads.
An AGV that fits your application
We understand that switching to an AGV is a costly investment, even if it is one that will deliver increased ROI, efficiency and safety. Our skilled and experienced team is standing by, ready to guide you in your selection using our tried and tested approach.
Our 5-step process:
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1. Recommending the right machine for you
We invest time and experience in evaluating your application.
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2. Determining the right navigation for your site
We determine which navigation system works best for your particular needs.
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3. Evaluating the right dispatch commands
Our team looks at how the AGV gets its instructions to move or “pulse” to the next location.
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4. Integrating with your systems
Then, we look at where other system integrations are needed.
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5. And, finally, optimizing your safety systems
Depending on your work environment and application, we identify the right safety systems to meet your specific needs.
Maximizing safety for people and operating environments
Our AGVs provide an added measure of safety to the operator and the operating environment. They continually monitor the operating environment, detecting hazards and taking the appropriate action to keep people and equipment safe.
Intelligent safety-rated features
High-level scanner
Outdoor weather detection
Speed-adaptive safety system
Low-level safety scanner
Awareness and warning features
Flashing safety lights
Audio beacons and warnings
Emergency stop/Anti-crush button
Blue light/light curtain
Ready to learn more?
Download your Guide to Automated Guided Vehicles (AGV)
Answering your AGV questions
For many people, AGVs are still unknown and so it’s no surprise that people ask “What is an AGV?'.
Sometimes referred to as autonomous guided vehicles, automated guided vehicles (AGVs) are a type of material handling system that travel autonomously - without the need for an operator or driver. As a self guided vehicle, they improve efficiency and material flow by automating repetitive tasks. A range of different types of automatic guided vehicles exist including forklift AGV systems, towing AGV and tugger AGV systems, unit load AGVs, automated guided cart systems and automated load carriers.
A towing AGV system enables businesses across industrial manufacturing and logistics to drive operational efficiency, increase resource utilisation and reduce non-value adding tasks in their material handling processes.
With the rise in industrial automation, many businesses look to automatic guided vehicles to streamline the movement of heavy materials and loads, eliminating the need for human involvement.
If you're interested in an automated guided vehicle system or autonomous vehicles, you're probably wondering what industries use them. Automation and automated equipment is becoming increasingly more accessible and adoption of automated technologies is no longer just seen in automotive environments.
Our AGV systems are used across industrial manufacturing, from plastics and metal manufacturing to automotive assembly.
Likewise, the repetitive nature of intralogistics processes in distribution and logistics continues to drive an increase in warehouse automation systems and automated guided vehicles.
Automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) differ primarily in their navigation capabilities.
AGVs rely on pre-defined routes or markers to follow a fixed path within a controlled environment, requiring physical infrastructure for guidance. In contrast, an autonomous mobile robot utilises advanced sensor systems and algorithms to autonomously navigate without the need for fixed infrastructure or predetermined routes.
AMRs can perceive their surroundings, avoid obstacles, and dynamically plan paths in real-time. AMRs are most commonly used to move lighter loads, with the most common design being a unit carrier or load carrier.
Our advanced AGVs feature best-in-class Autonomous Navigation Technology (ANT) by BlueBotics. ANT natural navigation requires no external infrastructure. Using sensors, the AGV maps its surrounding, during training, resulting in no need to reconstruct warehouse or production environments.
The different types of AGVs and their corresponding navigational methods dictate the ease of installation. For example, a line following system, an AGV system in its’ most simplistic form, enables simple cost-effective installation by simply sticking a line of tape that the machine follows.
For more complex systems, a reputable supplier will work with you to arrange installation at your site.
Our AGV integrates sensors and various components that receive, process and analyse data in real time and act accordingly. When an autonomous guided vehicle encounters an obstacle on its route, such as a pallet or person, it will stop if it detects that it could harm the operators.
AGV perfectly complements your existing workforce. AGVs do the heavy manual work, Removing or reducing the need for your staff to move materials, allowing your people to spend more time doing greater-value tasks.
Our AGV navigation technologies include:
Line follow: A painted or magnetic line on the floor.
The AGV follows only the painted or magnetic line (including markers to tell it where to stop or change direction).
Natural: A navigation that requires no external infrastructure.
The AGV maps its surroundings using sensors during training runs, and stores the data onboard.
Our AGVs, unlike others, are built to operate indoors, outdoors, on slopes, uneven terrain and even in the rain, ensuring production and manufacturing processes can reduce downtime with autonomous load moving between buildings.
MasterMover AGVs travel up to 2.5m per second, even with a heavy load. AGVs are capable of adapting to the surrounding environment, slowing down at certain points i.e. through high pedestrian areas and then speeding up when necessary.