MasterTug
Up to 44,000 lbs.
Compact, powerful and easy-to-use electric tuggers for the controlled movement of loads up to 44,000 lbs.
The MasterTug range delivers unrivalled maneuverability when moving heavy-wheeled loads weighing up to 44,000 lbs. Utilizing a unique weight transfer principle, the MasterTug range can move heavy weights whilst retaining an incredibly compact machine footprint. The design makes the MasterTug range perfect for working in confined spaces and facilitating precise movements.
With ergonomic controls, lightweight steering and an intuitive design, the MasterTug takes the strain and empowers an operator to move heavy loads with complete control. A secure coupling system maximizes load security and performance, guaranteeing total peace of mind.
The powerful performance of the MasterTug allows operators to push, pull and steer loads inside, outside and on slopes with complete control.
MasterTug Key Features
With a design that maximizes control and safety, the MasterTug range of electric tuggers delivers maximum maneuverability and precision, protecting operators, loads and the surrounding environment.
Safety
- Warning horn, flashing safety light, emergency stop button and anti-crush button
- Speed control with a two-speed selector switch option for maximum control
- Complete load security
Performance
- Powerful weight-moving capabilities through weight transfer
- Start, move and stop movement on slopes
- Optimized hydraulics guarantee a smooth connection and movement
Power
- AC motor optimizes speed and power
- Slide out, interchangeable batteries deliver 24/7 performance
- An optional Battery Protection System maximizes longevity
Connection
- Secure coupling system delivers controlled movement of loads
- Unique mast design enables operators to connect to loads at different heights
- CombiCoupling, BoxCoupling and custom coupling options available
Explore the MasterTug Range
No operator license is required, the MasterTug range maximizes operational efficiency and helps businesses reduce reliance on traditional material handling equipment to minimize downtime.
Custom solution available, contact us here.
MT200
- Load capacity 4400 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 6.6 miles
- Charge time (external charger) 3.75h
- Maximum push force 309 lbs
- Maximum pull force 309 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 22.4 x 42.5 x 45.8 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel No
- ATEX Yes
MT300+
- Load capacity 6600 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 7.3 miles
- Charge time (external charger) 5h
- Maximum push force 463 lbs
- Maximum pull force 463 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 22.4 x 54.8 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT400+
- Load capacity 8800 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 7.6 miles
- Charge time (external charger) 7h
- Maximum push force 617 lbs
- Maximum pull force 617 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 22.4 x 54.8 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT600+
- Load capacity 13200 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 5.2 miles
- Charge time (external charger) 7h
- Maximum push force 926 lbs
- Maximum pull force 926 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 22.4 x 54.8 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT800+
- Load capacity 17600 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 7.3 miles
- Charge time (external charger) 6h
- Maximum push force 1235 lbs
- Maximum pull force 1235 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 29.2 x 61 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1000+
- Load capacity 22000 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 5.9 miles
- Charge time (external charger) 6h
- Maximum push force 1543 lbs
- Maximum pull force 1543 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 29.2 x 61 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1200+
- Load capacity 26400 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 5 miles
- Charge time (external charger) 6h
- Maximum push force 1852 lbs
- Maximum pull force 1852 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 29.2 x 61 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT1500+
- Load capacity 33000 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 4 miles
- Charge time (external charger) 6h
- Maximum push force 2314 lbs
- Maximum pull force 2314 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 29.2 x 61 x 46.1 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel Yes
- ATEX Yes
MT2000+
- Load capacity 44000 lbs
- Maximum slope 8 °
- Max distance per charge (standard battery) 3.2 miles
- Charge time (external charger) 7h
- Maximum push force 3086 lbs
- Maximum pull force 3086 lbs
- Standard IP rating IP44
- Dimensions (w x l x h) 33.9 x 63.5 x 46.8 inch
- Interchangeable battery Yes
- Lithium battery Yes
- Stainless steel No
- ATEX Yes
Download technical datasheet
Safety & Machine Options
Designed with the operator in mind, the MasterTug range is simple to use, reliable and flexible. Packed full of standard features to help drive safety and efficiency, a range of additional options are also available.
Two speed selector switch
Adjustable speed settings at your fingertips.
Safety light beacon
Maximize safety when moving loads through congested areas.
Emergency stop
Allows you to immediately stop the machine.
Anti-crush button
Protect operators and maximize operator safety when moving loads.
Warning horn
Perfect for congested areas, alert pedestrians when moving loads.
Automatic cut-off
Preventing accidental operation of the machine.
Castor guard
Maximizes operator safety and prevents the risk of foot trapping and injuries.
Combi coupling
Creates a secure connection optimizing performance and maneuverability.
Combi lock
Works alongside the CombiCoupling to guarantee total load security.
Box coupling
Benefit from a secure connection, perfect for rough surfaces with the BoxCoupling system.
Channel coupling
Connect directly to your load to maximize flexibility.
Custom couplings
Connect directly to your load to maximize flexibility.
High-capacity batteries
Increased capacity batteries for longer performance.
Lithium battery
Power when you need it, enabling opportunity charging for demanding applications.
Battery protection system
Maximize your battery service life by preventing battery damage.
Internal onboard chargers
Our onboard chargers provide flexible charging when you need it.
External charger
Guarantees fast, optimized charging for fixed locations.
Battery stand
Make battery changes easy with our battery stand, perfect for storage.
Battery trolley
Easy, hassle-free battery changeovers with the flexibility of a mobile cart.
Remote control
Maximize visibility when moving loads in straight lines or on rails.
We have an MT600+ and an MT1000+, MasterMover always attend site on-time for any maintenance or issues, and are always very helpful. Everyone I've dealt with at MasterMover has been very knowledgeable and helpful.
David Uden-CorrickTest Cell Team Leader, Rolls-Royce
Benefits of the MasterTug Range
The MasterTug range of electric tuggers is used across the world in industrial manufacturing, offering the controlled movement of loads inside, outside and on slopes:
Loads weighing up to 44,000 lbs.
No certification required
Zero emissions
Compact machines for tight spaces
Safe & secure movement of loads
Eliminate manual handling
Suitable for indoor and outdoor use
Easy & secure couplings
Your Questions, Answered – FAQs
No, electric tuggers do not lift the load. They are designed to keep the load safely on the ground, maximizing safety and reducing risk.
Yes, the MasterTug range can push, pull and steer heavy loads weighing up to 44,000 lbs.
With the Two Speed Selector switch, the ‘Tortoise’ mode enables you to maximize control and operate the machine at a slower speed setting of .75mph. In the faster ‘Hare’ setting, the machine’s speed is 1.86mph. Machines can be set with custom speed settings where required, with a maximum programmable speed of 3.73mph.
Battery performance varies from model to model and is influenced by load weight, battery capacity, environmental conditions and usage.
Individual battery performance data can be found on the Technical Specification Sheets for each model.
A range of coupling options are available across the range that maximize performance, security and safety. Custom coupling solutions can also be designed for unique applications.
Yes, the MasterTug range can work safely on slopes. When it comes to electric tuggers, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope.
Therefore, if the weight of the load is already close to the maximum capacity of the machine, a more powerful machine may be needed to move the load on a slope. We carry out a full evaluation of your application to ensure any machine is suited to your needs.
We’re often asked how such small machines can move such heavy and large loads. The unique design of the MasterTug range means it can move heavy loads of up to 44,000 lbs., much greater in size than the tugger. This is through our patented weight transfer system. This design transfers an element of the load weight down through the MasterTug’s drive wheel to gain traction.
No, unlike lifting equipment such as forklift trucks and cranes, an electric tugger does not require a license to operate. A license-free operation reduces downtime and maximizes operational efficiency, reducing wasted time waiting for a licensed driver.
Minimal training is required to safely operate an electric tugger and we offer training packages to suit every requirement.
Sectors we work in
Aerospace
Unlock safer material handling processes in the aerospace industry with electric tuggers.
Energy & Petrochemical
Maximum performance and maneuverability of heavy loads in the energy industry.
Automotive & Heavy Plant
Choose electric tuggers to enhance lean processes and increase shop floor flexibility.
Food & Beverage
Eliminate manual handling with electric tugs for safer food material handling – maximizing efficiency and reducing the risk of injuries.
Retail, Logistics & Warehousing
The ideal manual handling solution to maximize efficiency and safety within retail and logistics.
Pharmaceutical & Life Sciences
Safely maneuver heavy, high-value equipment, eliminating manual handling and maximizing production efficiency.
Facilities & Waste
Eliminate manual handling and maximize safety in facilities and waste management.
Manufacturing & Assembly
Industrial manufacturers trust electric tuggers to improve workplace safety and supercharge operational efficiency.
Ready to Unlock Safer Operations?
Are you looking to improve safety and efficiency in your operations? Contact us to discover how you could transform your processes to enhance efficiency and maximize workplace safety with an electric tug or electric tow tug.
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