Custom material handling equipment

Whether it’s a custom hitch to connect to your load, modifying our electric tugs to work in a challenging environment, or designing an entirely new solution for your application, our Customer Engineering team can help.

We have a rich track record of delivering customised solutions, and in fact many of our product portfolio started as custom projects!

 

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How we might use your information
We may contact you by phone or email, if you have not opted out, or where we are otherwise permitted by law, to provide you with marketing communications about similar goods and services. The legal basis that allows us to use your information is ‘legitimate interests’. More information about how we use your personal data can be found in our Privacy Policy.
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Popular custom solutions

Our customers rely on us to provide tailored material handling solutions that fit seamlessly with their operations. 

  • Completely one-off machines
  • Custom trolleys & carts
  • Bespoke couplings & hitch systems
  • Specialised handling systems
  • Custom painted tugs
  • Equipment to work in specialist environments
  • Unique technology options
Custom Tugger Solutions

Any electric tug, made to your needs

We can customise any of our electric tugs to meet your specific operational needs.

Whether you require a unique coupling system, enhanced safety features, or specialised trolleys, our team of experts will work closely with you to design a solution that integrates seamlessly into your processes.

No matter the challenge, we’ll ensure you get the right tug for the job.

Our custom tugs in action 

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How we might use your information
We may contact you by phone or email, if you have not opted out, or where we are otherwise permitted by law, to provide you with marketing communications about similar goods and services. The legal basis that allows us to use your information is ‘legitimate interests’. More information about how we use your personal data can be found in our Privacy Policy.

Our custom engineering process 

1

Concept

We’ll understand your application and requirements. We’re solution providers by nature, so our engineers will look to understand your aims and weigh up different options.

After understanding your objectives, we’ll gather technical information on your requirements and conceptualise a solution.  

2

Design

At this stage, our engineers dig into the design to take the concept and transform it into a detailed design to your specification.

If there is additional information required at this point, we’ll liaise with you to make sure any design is accurate and fit your requirements.  

3

Build & testing

Taking a design and making it come to life. Our engineers will build the custom solution and rigorously test and quality assess it, making sure it meets the specification laid out. 

4

Integration

The final stage of the process is integrating the solution into your process, whether it’s a custom coupling or a turnkey solution using a custom machine.  

Typical design services 

Movement study

Movement study

We can provide a movement study to understand the space required to move your load using an electric tug.

Whether it’s mapping out tight corners or corridor space, our engineers will use the dimensions of your environment and load to provide accurate information.  

Maneuverability

Turning confirmation

Often complementing a movement study, our turning confirmations map out the turning radius of a load and machine.

For example, how certain wheel configurations influence the positioning of loads. 

Moving on slopes

Slope calculation

If you’re moving a load on a slope, we’ll always use the maximum gradient, environmental conditions and load weight to calculate the force needed to move, stop and restart a movement on a slope, ensuring any machine specified is powerful enough.  

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Project Case Study

Custom Motorised Cable Drum Movers: A Reel-y Safe Solution

MasterMover designed and delivered two custom cable drum movers for a defence industry customer, addressing challenges in safely handling large, diverse reels up to 3,000kg  

Following a collaborative custom engineering process, our team worked closely with the customer to ensure the design met their specific operational needs. 

Why choose MasterMover?

1 in 3 of our solutions are delivered with some level of customisation...

Our team’s expertise in custom engineering ensures that we don’t just meet standards—we innovate beyond them, providing solutions crafted for optimal performance in your specific environment.

  • The world's leading manufacturer of electric tugs for over 25 years
  • Over 40+ electric tugs to choose from
  • Proven pedigree in designing custom solutions 
  • Trusted by the biggest names in the business
  • Winner of the King's Award for Innovation 2023 & Queen's Award for International Trade 2021
  • Global sales and service support

Trusted by...

With over 25 years of experience in providing custom solutions for load-moving challenges, MasterMover has earned the trust of some of the biggest names in the industry.

Our tailored material handling solutions are used by leading global brands to enhance safety and efficiency across their operations, ensuring you're in expert hands when you partner with us.

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We're here to help 

Interested in finding out more about our products and services, or need support? Fill in the form below to submit an enquiry. 

How we might use your information
We may contact you by phone or email, if you have not opted out, or where we are otherwise permitted by law, to provide you with marketing communications about similar goods and services. The legal basis that allows us to use your information is ‘legitimate interests’. More information about how we use your personal data can be found in our Privacy Policy.

Your Questions, Answered

What level of customisation is available?

Our Custom Engineering offering covers a wide range, whether you require a custom coupling to connect to a number of trolleys, a custom IP-rated machine to withstand a particularly wet environment or the creation and design of an entirely bespoke machine – we’re here to help. 

What is the process of specifying an electric tug or a custom requirement?

We follow a tried-and-tested approach to specifying an electric tug for your application where we collect information on the maximum load weight, environment and route you need your electric tug to work on.

From there, our engineers will calculate the most suitable electric tug solution for your needs and identify if any custom modifications are required.

Why do you need so much information about my application?

We gather a lot of information about your application, but why? Specifying an electric tug that is fit for purpose and will deliver tangible safety and efficiency benefits right out of the box is critical to us – especially when that solution is non-standard.

An array of factors influence the specification, performance and price of an electric tug and we need to understand them to ensure any solution is right for your application.

Collecting this information and conducting a full assessment ensures any custom design is fit-for-purpose and maximises performance.  

Can you design new machines or systems?

Yes, we can. We have a proven track record of creating entirely new custom solutions for our customers. This can often include designing and manufacturing:

  • New machines with increased capacity or custom connection systems.
  • Bespoke trolleys, platforms and handling systems  
  • Machines rated to unique environments/conditions such as ATEX/IECEx 
How are Custom Solutions project managed?

We use a staged project management approach to guarantee the successful design and installation of custom solutions. Key stages begin and end with customer reviews and sign-off to ensure continued focus on delivering on time, on budget and as specified.