The True Cost of Manual Handling Injuries: HSE 2024 Report Insights

Manual handling tasks are unavoidable for many industries, from manufacturing to logistics to retail. Yet, their potential for causing workplace injuries makes them a critical focus for health and safety professionals.

The Health and Safety Executive’s (HSE) 2024 annual report sheds light on the Britiains current state of manual handling in the workplace, offering insights that every organisation needs to take seriously.

Musculoskeletal disorders: the silent epidemic

One of the most alarming findings from the HSE report is the amount of work-related musculoskeletal disorders (MSDs). 543,000 workers are currently suffering from these conditions, which primarily affect the back, shoulders, neck, and upper limbs. MSDs are often the result of repetitive or strenuous manual tasks, such as lifting, pushing, pulling, or manipulating heavy loads.

Beyond their physical toll, these injuries have a ripple effect on businesses. The HSE reports that MSDs alone account for 7.8 million lost working days annually, representing 24% of all work-related ill health absences.

For employers, this highlights the critical need to address manual handling risks - not just for compliance but for productivity and employee wellbeing.

Manual handling injuries: a common yet preventable hazard

Manual handling tasks are responsible for 17% of all workplace injuries, underscoring the importance of proactive risk management by employers. Despite this, many organisations fail to address manual handling processes until after an incident has occurred.

Back injuries are particularly prevalent, making up almost half of all the reported MSD cases. These injuries often stem from poor lifting techniques, awkward postures, or repetitive strain. With compensation claims for severe back injuries reaching up to £196,450, the financial consequences for employers can be substantial.

The broader financial impact of workplace injuries extends beyond individual businesses. The HSE estimates that workplace injuries cost Britain approximately £7.1 billion annually. This figure includes lost productivity, healthcare expenses, and the human costs of pain and suffering.

Workplace safety needs to be seen by organisations as an investment, in their employees and their own finances, rather than a cost.

Solutions for safer workplaces

While the HSE’s latest statistics may seem daunting, it is important to reinforce that most manual handling injuries are preventable. Employers can take several proactive steps to create safer working environments for their staff:

• Conduct risk assessments: Regular risk assessments help identify tasks that pose a high risk of injury, enabling organisations to implement targeted interventions.
• Invest in training: Proper manual handling training ensures employees understand how to lift, carry, and move loads safely, reducing the likelihood of injury.
• Use specialist equipment: Innovative mechanical aids, such as our range of electric tugs, reduce the physical strain of moving heavy loads, helping to mitigate manual handling risks.

Supporting safer manual handling practices

At MasterMover, we are committed to helping businesses reduce the risks associated with manual handling. Our electric tugs are designed to minimise physical exertion, promote worker safety, and enhance operational efficiency.

With the insights from the HSE’s 2024 report, now is the time to reassess your organisation’s manual handling processes. By prioritising safety, you can protect your workforce and ensure long-term success.

For more guidance on reducing manual handling risks, visit our comprehensive resource: MasterMover Manual Handling Guide.