4 Common AGV Myths

1. Purchase cost & ROI

“An AGV system is too expensive”

Like any equipment, AGVs are an investment and, considering the technology involved they are more costly than their pedestrian alternatives.

Many people perceive AGVs as a high-cost investment with a difficult-to-measure return on investment. An AGV system may feel like a significant upfront investment, but they generally deliver a more substantial return than traditional handling systems. A 24/7 autonomous operation enables you to quickly achieve significant operational cost savings and reduce human error.

It’s worth bearing in mind that the speed at which these returns are seen depends largely on the processes and applications in which the AGV is being implemented. For example, applications requiring frequent movements or previously labour-intensive tasks typically see a quicker return.

Contrasted against fixed automation systems, such as conveyors or crane systems – AGVs offer a more cost-effective, modular solution. Helping to reduce labour costs by increasing efficiency and productivity and freeing up staff to work on tasks delivering a greater value-add.

From a safety perspective, AGVs also reduce accidents and injuries associated with manual handling, reducing the risk of high insurance premiums and costly compensation claims.

For movements requiring the frequent movement of heavy loads along predetermined routes, AGVs deliver an exceptional return on investment. The innate nature of AGV systems means they can operate 24 hours a day, 7 days a week, this continuous operation can typically replace one shift in a traditional transport system.

However, AGVs aren’t for everyone. For applications requiring infrequent movements, transit over relatively short distances or a high degree of positioning, a more operator-involved approach will typically provide a greater return. 

3. Changing production processes

“AGV systems require significant infrastructure changes”

A common misconception shrouding AGVs is the assumption that significant infrastructure changes and modifications are required for the AGV to work.

Yes, AGVs may require you to make some changes or additions to your facilities.

However, these changes are normally minimal, and an experienced supplier will work with you to assess and map out the route the automated guided vehicle needs to run. This considers your existing infrastructure to ensure the AGV can integrate into your existing processes without an overhaul of your current set-up.

For the most common form of AGV system, the extent of infrastructure changes is normally limited to a simple installation of optic tape or paint on the floor – an easy task that enables simple integration.

Other forms of automated guided vehicles such as natural navigational systems utilise sensors and scanning systems to navigate autonomously. In such cases, your supplier will work with you to plan out and conduct any installation required.